Wednesday, June 22, 2016

Shipping Live Shrimp Without Water

Authors: George J. Flick, Jr., Ph.D and David D. Kuhn, Ph.D
Published in March/April 2015 global aquaculture advocate

Live markets represent a promising niche in regions where locally raised seafood cannot compete with inexpensive imports. Study results suggested regional shrimp producers could effectively reach premium markets by shipping using waterless methods. The optimum combination for waterless shipping of marine shrimp involved water temperature reduction of 10° C/hour and holding at 12 to 15° C in moist wood shavings for up to 24 hours. Conditions were similar for freshwater prawns, but they could not tolerate temperatures below 14° C.

To support the continued growth of shrimp aquaculture in regions that cannot compete with inexpensive imports, a niche market that commands a premium price over imported shrimp must be leveraged. The live market represents a very promising niche for these types of markets. Since it is difficult and costly for importers to ship live shrimp over great distances, live markets provide an opportunity for underdeveloped shrimp-producing countries to offer local and  regional markets live seafood products that can demand a premium price.

Potential Niche Market
For example, shrimp is the number 1 seafood product consumed in the United States, with an average annual per-capita consumption of 1.8 kg. Over 90% of the shrimp consumed in the U.S. is imported, and the majority of imported shrimp is from farmed, not wild-caught sources. The U.S. has significant interest in further developing its shrimp aquaculture industry. Production of marine shrimp and freshwater prawns in both ponds or recirculating aquaculture systems has been shown to be technically feasible, and commercial enterprises using both systems exist. However, production costs for U.S. growers exceed those of foreign competitors. The U.S. market value of commodity shrimp is depressed due to the high volume of foreign product available. Since it is challenging for importers to ship live shrimp to the U.S, the live market presents a promising niche for U.S.- grown shrimp.

Shipping Live Shrimp
Shipping of live shrimp in water can be accomplished when temperature and levels of ammonia, oxygen and carbon dioxide can be controlled. However, the weight of water can be cost prohibitive when product is transported over long distances. If shrimp can be shipped live without water weight, significant savings would be realized. Accordingly, studies have been conducted to develop handling and packing methods for waterless shipment
of live shrimp.

After shrimp are harvested, they must be prepared for shipping. This involves the following steps:
  • Anesthetize the shrimp in water by dropping the temperature using ice. Transfer the shrimp and culture water into a smaller tank with aeration. Slowly add ice and monitor the change in temperature. Make sure the dissolved-oxygen concentration remains greater than 5 mg/L.
  • Soak packing material in the same water the shrimp are in. Remove the chilled packing material and form a layer on the bottom of a clear fish bag. Lay shrimp in a single layer on the bed of moist packing material.
  • Fill a bag with oxygen from a cylinder der and tie the bag air tight. For their experiments, the authors used temperature control chambers to maintain the experimental holding temperatures for up to 72 hours.
  • Unpack Shrimp and see if they have gill movement or respond to prodding to determine if they are still alive. Process the shrimp or put them into tanks of shrimp cultur water on the receiving end.
Research With Shrimp, Prawns
The authors explored waterless shipping by performed laboratory experiments using both marine shrimp, Litopenaeus vannamei, and freshwater prawns, Machrobrachium rosenbergii. For marine shrimp, the first variable investigated was the anesthetization rate, which included water temperature reduction at 5.0, 7.5 and 10.0° C/hour. The starting temperature of 30° C was typical for shrimp culture. The anesthetized temperature was
the holding temperature, representative of shipping conditions.

No significant difference in survival for cooling shrimp at rates up to 10° C/ hour was seen. Tests of holding temperatures of 10, 12, 15 and 20° C for up to 72 hours found the optimum temperature range as 12 to 15° C.

Various materials were considered to be packed with the shrimp, including wood shavings, sawdust and newspaper. Wood shavings performed significantly better than the newspaper and sawdust. In addition to being “messy,” newspaper and sawdust stuck to the shrimp bodies and obstructed the shrimp from breathing the moist air, and caused more mortalities.

Receiving shrimp was relatively easy. Shrimp that were still alive after the waterless shipping simulation could acclimate to being in tanks as high as 30° C, regardless of the anesthetized temperature.

The optimum combination for waterless shipping of marine shrimp involved anesthetization with water temperature reduction of 10° C/hour and holding of shrimp out of water at 12 to 15° C with moist wood shavings for 24 hours. Under these conditions, shrimp survival rates
typically exceeded 95%. When shrimp were held longer than 24 hours, moderate to poor survival was seen up to 72 hours.

Protocols that were successful for waterless shipping of marine shrimp were also used on freshwater prawns. The optimum conditions for marine shrimp held true for freshwater prawns, with one exception. Freshwater prawns repeatedly did not tolerate temperatures below 14° C. Although a holding temperature of 15° C resulted in excellent survival, almost all the prawns died when they experienced temperatures below 14° C


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